Advantages of Our Pineapple Juice Processing Line

Advantages of Our Pineapple Juice Processing Line

Large production capacity, range from 3t to 10t, suitable for the production requirement of large and medium-sized factory.

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The pineapples need not selected by dimension; the line can deal with pineapples of all grades.

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It is special equipment, manufactured according to the characteristics of the pineapples, which adjusted certain parts of the machine, can deal with different kinds of pineapples.

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Two or three times extracting can improve the rate of juice, which reaches up to 67%-85%.

How wheat flour is milled?

Preparation of flour production and processing work

1. wheat receiving and storage. Wheat in the purchasing process of strict quality control, warehouse storage by the grade of wheat, the original grain depot should be ventilated, cooling and rodents free.
2. wheat precleaning. After the falls into wheat well, using preliminary clerance sieve to remove large and heavy impurities, and then into the permanent magnet separator to demagnetization, re-separation of light impurities and fine impurities through a vibrating screen, the proportion destoner to the final removal of stone impurities.

Wheat cleaning

Cleaning to meet the requirements

• Dust mustard impurities are not more than 0.3%, of which gravel is not more than 0.03%, grain impurities are no more than 0.6%, which excludes metal impurities.
• After the wheat is cleaned, the ash content should not drop less than 0.06%.
• The net moisture content of wheat should be meet the national standard of flour moisture.
• Wheat net gluten, ensure that the gluten produced in line with national standards.

Wheat cleaning process combination

Methods of cleaning: In addition to using the same screening method with rice cleaning, there are other raw material cleaning methods like: wind election method. proportion separation method. magnetic separation method and so on.

1. Preliminary cleaning: clean-up process before wheat into the wheat silo is known as the early cleaning. Early cleaning should be at least through a combination of wind screen preliminary cleaning sieve. The task of  preliminary cleaning is to remove large impurities (wheat straw, hemp, wood chips, etc.) and some light and small impurities in wheat so as to avoid large impurities from blocking the equipment's import, export or delivery pipe and avoid dust flying around.
2. water regulation. Water regulation is the use of water. heat. time. These three factors to improve the process characteristics of wheat, flour milling process to create a good process conditions, to ensure the necessary quality flour process.

The purpose of moisture regulation

• Adjust moisture level and ensure product quality according to moisture standards required by raw materials and flour.
• Moisturize the wheat epidermis and increase the toughness of the wheat bran, so as to ensure that the wheat bran does not mix with the wheat flour and reduce the amount of bran-containing starches in the grinding process.
• Make the structure of wheat endosperm loose, reduce the intensity, easy to grind into powder, saving energy.
• Because the grains and parts of the absorption and distribution of different water, so that the cortex and endosperm loose bonding, the flour and bran easily separated, increase flour yield.
• After heating, the protein in the grain is changed to improve the process characteristics of the flour-processed food. The best wheat into the water is generally 15.3-16.3%

Tempering wheat time: about 24 hours

Wheat flour milling machine

1. The flour milling workshop must be equipped with dust filter equipment to prevent excessive dust in the workshop.
2. wheat flour input finished product packaging process must be equipped with magnetic separation equipment.
3. The flour milling workshop shall not be placed or produce chemicals without relationship with flour milling, such as anti-rat chemicals.
4. Workers or any others get into the flour milling workshop must wear clean work clothes, work hats and work shoes. Do not allow personal clothing to be stored in the production area. Eating, drinking, spitting and smoking is forbidden in the production area.
5. Equipment, processing instrument being lubricated should be cleaned in time, to prevent contact with the product.
6. Key control points should be set according to the characteristics of production and the formulation of key limits, such as magnetic separator, additives, such as micro feeders. The key control points should be developed operating instructions, fill in the quality records.
7. Based on the production characteristics of the process of testing the project, fill in the quality record.
8. When the key limits deviate, take corrective action to ensure product quality and safety.
9. Develop non-conforming product control procedures, take corrective measures for the occurrence of unqualified issues

Packaging

1. National standards of packaging material to pack products and return materials should be used in line with .
2. Packaging materials must be stored in a clean dry warehouse, covered with no toxic drape, stacked from the wall.
3. Packing room powder spilled on the ground may not be packaged.
4. Establish a baler seam needle management system to prevent broken needles into the product.
5. The net content of packaged products should meet the requirements of relevant state laws and regulations, the packing process should be regularly checked and make a record.

Testament

• After passing the inspection, products can be issued a product quality inspection certificate and allowed to leave the factory. Inspection of unqualified products is strictly prohibited in factory, deal with them according to the rules of nonconforming products.
• The enterprise is unable to test certain items, can be entrusted with the conditions of the inspection agency commitment, there should be commissioned inspection agreement.
• At least twice a year to detect the health indicators of the product.

Finished product warehouse

1. The finished product must be stored in a dedicated product library. Ground to be set up bedding. Face away from the wall at least 3cm. The finished product warehouse shall not store any other items that are not related to the storage and handling of the finished product.
2. The warehouse should be the corresponding finished product logo.
3. Warehouse should be rodent, pest control measures.
4. Finished goods storage should make the appropriate record.

Transportation

1. Transport vehicles, tools, bedding, cover must be clean, do not transport the quality products pollutants in the same car.
2. All kinds of transport vehicles may not enter the finished product warehouse.

How does the discharging rate influence the dischaing rate of steel silo?

Flyer is a steel silo manufacturer and supplier in China for over 20 years, hence we can provide our customers who want customsize silos or alrerady have different types of silos.

Why the discharing rate important to steel silo?

The steel silo discharging rate refers to the percentage of material discharged from the steel silo as a percentage of the total material, also known as the emptying rate. The emptying rate directly reflects the advantages and disadvantages of the practical performance of the steel silo, and is the main performance index of the steel silo. When the discharge condition of the steel silo deteriorates, the storage material of the storage accumulates more and more, and the increase of the accumulated material and the slowing of the discharge cause the effective fluidization volume of the steel silo to decrease, resulting in a low discharging rate. The low discharging rate not only makes the steel silo not play a good discharging effect, but also reduces the economic benefits of the steel silo utilization.
The large-scale steel silo discharge adopts pneumatic conveying mode, and the fluidity of the material is the key to whether the steel silo can be discharged normally. Material flow is subject to a variety of effects. The accumulation of materials for a long time, the humidity of the material is large, the outside air moisture enters the warehouse, the bottom of the reservoir is wet, and some improper operations are the reasons for the deterioration of material flowability.

What will influence the dischaing rate of steel silo?

• The tonnage of the material is too large, the material level is too high, the material density is increased, the bottom of the reservoir is increased by the pressure of the storage material, the material is pressed against the bottom of the reservoir, and the fluidization performance is lowered. If the storage of the material is not carried out for a long time, the material in the warehouse is crushed to death, and the material is difficult to be given. This phenomenon generally occurs when the material is sold in the off-season, when the stock is much larger than the sales. In order to avoid compaction of materials for long-term storage, the steel warehouse should regularly use the external circulation pneumatic system to loosen the bottom material.
• The water content of the powdered material itself is too high, resulting in a decrease or failure of fluidization properties during discharge. In this regard, the user should strictly control the moisture content before the material is put into storage, and reduce the moisture content of the material to a minimum. The more dry the material, the better its fluidization activity and the more difficult it is to compact.
• The base layer of the bottom of the cement was not completely air-dried, and no effective moisture-proof measures were taken. The moisture at the bottom of the reservoir caused the humidity of the bottom material to be increased and bonded into blocks, which caused difficulties in the materials. In addition, some Party A's use of the unit is not uniform, the cone is naturally air-dried and requires early feeding, so the implementation of the moisture-proof measures at the bottom of the reservoir is particularly critical. Our company has decided to apply moisture-proof and waterproof materials on the surface of the guide cone to improve the dryness of the bottom of the reservoir. At the same time, the smooth and clean moisture-proof adhesive layer surface is more conducive to the material circulation.

We can deign silos for varity usage, our silo cost is not much and our silo quality is relaible, you can get more information by the silo project we built at home and aboard.

Quality assurance of beverage machinery

As a dependent special machinery for beverage production, it should have a high scientific and technological content. Beverage machinery should not only ensure a better quality and good usability foundation, but also achieve the basic goal of scientific and rational application in the actual production practice. In particular, beverage machinery products with strong specificity have obvious specificity characteristics in actual production practice. Its comprehensive and practical quality has also reached a high level. But there is also an indispensable requirement of safety in production practice.

Processing Technology Of Fruit Juice Machinery

Design determines process, process may decide design. Components with the same function can be designed with different structures, some of which are easy to process and ensure machining accuracy, but some structures are difficult to process, or even unable to process, so designers must understand the process. For the designed mechanical products, the technological process that each part should choose, the dimension, tolerance, roughness and technical conditions marked by each part drawing have a direct impact on the quality of the technological process and the length of the production cycle. According to the characteristics of part drawing and parts material, one or more of the following processes can be selected, such as cutting, casting, forging, sheet metal, stamping, extrusion, etc. Each of these processes has its most reasonable economic accuracy. So after the determination of part drawings and materials, to a certain extent, the process is determined.

When the shape of the part is more complex and the size is larger, it is difficult to forge. If the casting performance or welding performance is adopted, the structure should also meet the requirements of casting or welding. Casting or welding? Die forging or free forging? If the parts are produced in small batches and the cost of wooden dies and moulds exceeds the cost savings of machining, it is better to use welded parts or free forgings. If the production volume is large, casting or die forgings are more favorable.

If the other properties of the parts are satisfied, but the welding performance of the materials is not good, and there is no suitable materials with good welding performance, you can change the mode of connection. For example, welding should be threaded connection or other connection.

Sometimes, the delivery date of the product also affects the choice of manufacturing process. If the delivery date is urgent, welded parts are often used instead of castings.

When parts are manufactured by cold drawing process, the elongation of materials should be considered, and the effect of cold working hardening on the mechanical properties of materials should be considered. The hardness, yield limit and strength limit of steel and some non-ferrous metals have been greatly improved after cold work hardening, and the degree of improvement is related to the section shrinkage rate during processing. The larger the section shrinkage rate, the greater the degree of improvement.

The same structural material, if advanced and reasonable heat treatment process is adopted, the strength performance can be doubled. The specific conditions must be taken into consideration when adopting the heat treatment process.

For cutting parts, according to the geometry of the parts, the type of machining surface and the machining position, one or more cutting processes should be determined  such as turning, milling, drilling, boring and grinding. The same hole, turning, boring or grinding as the final process, depends on the machining accuracy and surface roughness.

In order to reduce tool wear and improve productivity and machining accuracy, the cutting performance of materials should be considered in mass production on automatic machine tools.

Another important aspect of the process is assembly, which is to assemble all parts into a whole. According to the structural characteristics of the product, assembly should choose suitable connection mode. Bolts, keys and pins can be easily disconnected. Rivet connection, removable but inconvenient. Welding, forming permanent connection, not removable.

Whether the surface is painted, polished, electroplated or coated with plastic depends on the appearance and corrosion resistance requirements.

http://www.ticomachine.com/faq/processing-technology-of-fruit-juice-machinery.html

Material selection principle of juice processing machine parts

In the process of designing and manufacturing juice processing machine parts, it is very important to select and use metal materials reasonably. It is necessary to consider whether the properties of materials can adapt to the working conditions of parts and make parts durable. The material is required to have better processing performance and economy, so as to improve the productivity of parts, reduce costs, reduce consumption and so on. Material selection should pay attention to the chemical and physical properties, mechanical properties and technological properties, such as density, modulus of elasticity, strength, toughness, corrosion resistance, wear resistance, high and low temperature strength, welding performance, hardenability, heat treatment deformation, malleability, cutting performance, economy and so on. Material selection should be based on the product batch.

Hardox400 wear resistant steel plate

HARDOX 400 is a wear-resistant steel plate with a Brinell hardness of 400HBW. It has good cold bending properties and is mainly used in anti-wear conditions. The HARDOX 400 has very good solderability. The hardox 400 are mainly used in making crushers, sieve plates, feeders, feed funnels, hoists, blades, conveyors, buckets, blades, gears, dump trucks, scrapers, industrial trucks, railways Trucks, bulldozers, excavators. Slurry pipes, screw conveyors, presses, etc. HARDOX400 wear-resistant steel is "fine grained steel." The HARDOX400 wear steel hardness is about 370-430HBW.
HARDOX400 wear-resistant steel mechanical properties: yield strength Re = 1000MPa. Tensile strength Rm = 1250 MPa. Elongation A5 = 10% (typical value of 20 mm thick steel plate).
HARDOX400  wear steel impact toughness: test temperature: -40 (-40F) °C. Impact energy Charpy-V longitudinal = 45J (20 mm thick steel plate typical value).
HARDOX400 wear-resistant steel delivery status: quenching.
HARDOX400 wear-resistant steel implementation standards: EN 10 204 - 3.1.

Applications:

Due to its high hardness, high strength and high toughness, HARDOX wear-resistant plates are ideal for applications where wear is severe. The high wear resistance of the steel plate extends the service life of the dump truck body, the bucket of the excavator, the crusher and the like.
The hardness of the steel plate is obtained by an effective quenching process on our water quenching line. This method achieves both higher hardness and lower alloy composition in the steel. The resulting wear plates are easy to machine, bend and weld.
Chmecal Composition of Hardox 400

Grade	C max	Mn max	P max	S max	Si max	Cr max	Ni max	Mo max	B max	V	Other Element
Hardox 400	0.20	1.60	0.025	-	0.70	0.80	1.00	0.80	0.005	-

Mechanical Properties of Hardox 400

		Tensile Strength	Yield Strength
Grade	Origin	Mpa	Mpa	Elongation in 2 inches (min.)%	Brinell Hardness
Hardox 400	Sweden	1250	1000	10	360-440

 

Application areas:

1. Construction machinery and equipment: loader bulldozer excavator bucket board, side blade board, bucket bottom board, blade, jaw board;
2. Handling machinery and equipment: unloading mill chain plate, hopper liner, grab blade, medium-sized automatic dump truck tipping board;
3. Construction machinery and equipment: cement pusher gear plate, concrete mixer liner, mixing floor liner, dust collector liner;
4. Metallurgical machinery and equipment: iron ore sintering conveying elbow, iron ore sintering machine lining, scraper lining;
5. Mining machinery and equipment: mineral materials, stone crusher liners, blades;
6. Other mechanical equipment: sanding machine cylinder, blade, various port machinery wear parts;
7. Thermal power machinery equipment: coal mill liner, coal bucket, coal sub-transport, coal sub-distributor grid, coal unloading equipment liner;
8. Shot blasting machinery: shot blasting machine lining.

ANSON Steel is one exporter of HARDOX 400 steel plate. The HARDOX steel plate is a solidfied steel, especially suitable for long haul use.

Selection method of supporting equipment for steel silo

The selection of supporting equipment for steel silo is very important. For example, horizontal transportation can use buried scraper conveyor or belt conveyor. Which equipment is better, futher analysis and comparison are needed.
The advantage of the buried scraper conveyor is that it can be discharged at multiple points, the sealing performance is good which effect that the belt conveyor can not be reached, so it is more suitable to select the buried scraper conveyor on the top of the steel silo. In addition, the belt conveyor has the advantages of reducing material breakage, allowing long-distance transportation and power consumption. Therefore, in industries with high material crushing requirements, such as the wet-processed starch industry, only belt conveyors can be provided, and buried scraper conveyors cannot be used.

Therefore, the selection of steel silo equipment is very critical in the process of silo design. Choosing unsuitable equipment can not only meet the requirements of the process, but also cause irreparable damage.

How to choose silo supporting equipment?

• The output of the equipment is matched with the function: the large amount of transportation depends on the capacity of the steel silo and the ability to enter and exit the grain. The storage capacity is matched with the subsequent main workshop. Choosing too large equipment will not only cause equipment investment waste, but also the operating cost. But devices that are too small will often have traffic jams. In the current port bulk grain steel silo, the general type of ship is between 5,000 tons and 6,000 tons, usually involving 1000t / h of production capacity to meet the capacity of loading and unloading ships, otherwise there will be port detention. In grain and oil processing plants, it depends on the ability of the car to unload grain. Generally, the efficiency of bagged grain unloading grain is low, and the efficiency of bulk grain unloading grain is high.
• Consider sufficient steel silo equipment maintenance space: The steel silo equipment maintenance space is a very important consideration in the process of silo design. Because the steel silo equipment needs normal maintenance, it requires sufficient space for the operator. Such as the replacement of bearings, the replacement of cleaning sieves, and the maintenance of motor idlers.
• Electric control room position: It is better to set up a separate room in the electric control room. It can also be set in the working tower or under the steel silo, but it must be in a closed environment, no dust can enter, otherwise it will affect The life of electrical components and serious safety accidents.

How to increase the service life of grain steel silo supporting equipment?

This is a question that all customers will think of, let me tell you today. All customers want to buy a set of worry-free equipment, because such equipment has low failure rate, low maintenance rate, can save maintenance costs and increase the service life.
      Steel silos and vertical silos generally have supporting equipment, hoists, scrapers, belt conveyors, etc. These are the most basic configurations. Customers with high storage requirements will also have cleaning equipment such as drum screens and vibrating screens. color sorting machines, dust removal equipment, pulse dust removal, suction separators, etc., then what do we need to pay attention to when choosing steel silo supporting equipment?

• First: look at the thickness of the board, look at the material of the silo supporting equipment. Whether it is conveying equipment, or cleaning equipment, they alll use steel board. The main difference of high quality supporting equipment and low quality silo supporting equipment comes from the procurement links and the choice of raw materials, many In order to save costs and expand the price advantage, manufacturers often lower the standard in material selection. The products with low prices appearing on the market are some non-standard products. The steel plates used are non-standard steel plates, and the accessories used are non-standard accessories. Without the raw materials provided by regular manufacturers, the service life and use effect of the equipment will definitely be greatly affected.
• Second: look at the accessories, look at the manufacturers, now in this era of globalization, all manufacturers in order to improve production efficiency, will longitudinally purchase the necessary equipment for production equipment, such as sprocket and bucket used in scraper and conveyor , scraper, and motor to transmit power, reducer, electronic control equipment, etc. These accessories are invisible in the inside of the equipment, but directly affect the use effect and service life of the product, and the output is up to standard. The key point is that when you buy, you can see weather the manufacturers of these accessories is a better supplier in China, so you can judge the quality of the equipment manufacturers, and reduce the failure rate in the future use. It is more worry-free, it also reduces the cost of maintenance and improves the efficiency of use.
• Third: look at the combination of product compatibility, good products and equipment in the process of installation and assembly, must have a good degree of fit, if the matching equipment does not match the size of the installation process, it will not have a good use effection.

What problems do you need to know about flour mill equipment?

Abnormal condition happens in flour milling machinery and flour mill equipment are inevitable, so as in any machinery. However, if you understand the working principle of flour making machine, you can effectively improve the work efficiency and reduce bad influence on flour making machine.

What problems do you need to know about flour mill equipment?

• The failure of spiral stirrer. This may caused by excessive feeding, incorrect motor rotating, blocked discharge ports, broken blades of the stirrer, etc. Related technicians need to check carefully to find out the reasons and then solve them.
• The failure of air lock. Due to poor ventilation, the bag may be sucked up. Common causes include leakage at the joint, wear of the impeller, etc. In the latter case, a rubber plate can be installed on the outer edge to improve the condition.

• The failure of motor. Under normal circumstances, flour mill equipment need to use more than 10 different sizes of motors. Therefore, if something goes wrong, it must be checked in time to avoid potential safety hazards. The cause may be bearing oil shortage, damage or overload of motor.
• The freshly processed flour is wet. Some people may mistakenly think that there is a mechanical problem. But it is not. As I told you that in the flour processing process, cleaning is an essential process, which is mainly used to remove impurities and facilitate wheat peeling. So it's normal to have some moisture. If you want it to be drier, we has have direr to make it dry.

Maintenance of flour milling machinery

The maintenance of the flour mill equipment will greatly help the service life of the flour milling plant and single flour making machine. Therefore, in the daily processing and production, we must regularly maintain the flour mill equipment. Let's take a look at how to do the maintenance of the flour mill equipment!

• In order to avoid some erroneous operations of personnel, resulting in equipment failure, affecting efficiency and shortening the service life, as a regular manufacturer, it is required to ensure its flour mill equipment operators to be proficient in corresponding laws, regulations and management systems, and obtain professional qualification certificates or certificates. Qualified for training to operate, this can greatly reduce the failure rate.
• For routine maintenance, personnel should pay attention to the fact that some special parts of flour mill equipment. Such as glass instruments should be kept clean and dry and classified and stored. At the same time, direct heating of glass instruments should be avoided, and the correct practice is to use asbestos webs to heat slowly and uniformly.

In short, there are many factors that can affect the equipment during use, such as dust, temperature, humidity, vibration, noise, corrosion, etc., personnel should pay attention to strict control to ensure that flour making machines work table is fixed and flat, and meet the requirements of use. After use of the flour milling machinery, clean up and restore in time. In addition, the power equipment should be installed with an independent power switch in accordance with the rated power, and have a good grounding wire and a regulated power supply.
Correct using and proper maintain are two main aspect that influence the service life of flour mill equipment, also the best way to reduce the cost of fixing or replace a new flour mill machinery. To lowest the cost and get the biggest profit, as a flour plant owner, the above two aspects are basic knowledge for you.
As for these who are planning to start a flour bossiness, it is a good choice for you to visit our website to get some necessary information you need. If you have any question, please do not hesitate to contact us.   F

Silos for grain storage

Where do we need grain silo?
Grain silos are wildly used in large farm, flour mill or other food processing factories. grain silos can store all kinds of material, such as common seen wheat, corn, soybean, peanut,  sorghum, or other material.
grain silos are commonly are very helpful in large farms, every year after harvest, farmers can keep their new harvest grain in silos in case of moisture or bugs and rain. using a grain silo can store for longer time and keep the grain fresh and clean, with the harm of outside world.
For food processing factories, silos for grain storage can help them keep their row material, if the raw material goes bad, it will cause damage to food and icrease the cost of the factory.
Choosing a proper grain silo is an important way of building your business, you can visit www.silobuilder.com to get more information.

Fruit Juice Powder Production Process

Applications of fruit juice powder

• Used as raw materials for making fruit juice and wine.
• Serve as food additives. It can not only improve the color, flavor and taste of food, but increase the nutritive value.
• Further process. Fruit peel, core, shell powders contain pectin and other substances, which can serve as raw materials for some food and medicines.

Fruit juice powder can be used to make instant powder mix, fruit cake, milk powder, sandwich biscuit, dietary supplements, infant food, puffed food, spices, pastries, cold snacks, and instant food. They can increase the added value of food.

Advantages of fruit powders

• With all water content removed, fruit juice powder has long shelf life.
• Low weight and volume can reduce cost for storage and transportation.
• Wide applications. Fruit juice powder can be used as a flavoring agent in cooking and various food.

API Spec 5L Steel Plate

API Spec 5L

MORE DETAILS OF API 5L PIPELINE STEEL PLATE

  GB/T 9711 and ISO 3183 uses same pipeline steel plate grades with API Spec 5L oil and gas pipeline steel plate,just put the x to l,the yield strength into the international system of units,expressed in MPa and to rounded to the number at the end of 0 and 5. This can also be as raw materials of pellet machines. 

 Manufacture of petroleum oil and gas pipeline steel plate, natural gas gathering , transmission pipeline and coal, building material slurry pipeline in the plate and strip referred to as steel plates.

In the pipeline, in addition to the requirements has a high compressive strength, but also requires a high and low temperature toughness and excellent welding performance.Oil and gas transmission pipeline steel plate API Spec 5L :(X42 L290NB, X46 , X52 L360NB, X56 , X60 L415NB, X65 L450MB , X70 L485MB, X80 L556MB). X70 used for West-East gas pipeline project pipeline API Spec 5L steel compared to the yield strength of the steel X80 which corresponds to, but the tensile strength than steel X70.

What kind of flour mill machine is suitable for you?

There are all kinds of flour mill machinery in the market for you to choose, some of our customer may ask what kind of flour mill machinery should I choose?
Here is an answer: It is depends on your needs and capacity.
The following are our flour mill machines.
Single flour mill for small business or home use.
M6FX series flouring milling machine
M6FC series small flour mill machinery 
M6FY series flouring machine  

Next time, we will introduce you some of our large flour mill plant. 

Introduction of fly ash silo

Introduction of fly ash silo

Fly ash is a useful material in a lot of areas, it is one of the product after the burning of coal, composed by exiguous particles that are driven out of a boiler with the flue gases. In chemical and physical, there are many forms of fly ash, the typical type of fly ash contains much silicon dioxide and calcium oxide, which make it frictional and abrasive. Usually, the size distribution of fly ash with most less than 100microns. It is a kind of material that hard to handle because of it’s characteristic of fine particle size, frictional nature and high temperature. Nowadays, fly ash is captured by electrostatic precipitators or other particle filtration equipment generally before the flue gas reaches the chimneys. With the coal ash that removed from the bottom of the boiler together called fly ash.

Uses of fly ash
Fly ash is wildly used in many areas, here are some examples, fly ash is a necessary building material that we can usually seen in cement production, embankment and other road construction. Anyway, fly ash is a useful material in different industries. Since the fly ash applies in so many areas, there is also a potential risk behind the using of fly ash, environmental pollution and ground water contamination. It is necessary to store the fly ash well.

Choosing a container to store fly ash without leakage is the most effective way to keep fly ash from pollute the air and the water. Fly is a good choice for you. We can provide you different models of fly ash silo for you.

Advantages of Fly ash silo

• Advanced technology. Flyer fly ash silo adopts the most advanced silo building technology form a Germany engineer. The double-seam technology makes the silo seals extremely well and stable.
• High quality material. Flyer has a long term cooperation with Han-Steel. Han-Steel was one of the steel supplier of the manufacture of the 2008 Olympic stadium, Bird Nest.

• Stable performance. Flyer fly ash silo is designed to meet the customer’s requirements, the structure is stable and the maintenance of the silo is easy and simple.
• Low cost. Flyer steel ash silo is simple in structure and it is easy to construct. The construction period is short and need less workers than other silo. The silo can serve at least 35 years.

How To Clean Fly Ash Silo?
First of all, in the construction site of fly ash silo, you should set up temporary warning signs to warn that no irrelevant person should ever enter the construction site.
Seal the pipe where fly ash comes into the silo, and tie the wire up, set warning signs.
When there's no fly ash in the silo, the downstream equipment such as the bottom of the base should be put into the maintenance position.
Library lighting lamps should be placed into the fly ash silo from the hole in the middle of the top, the cleaning staff should not be exposed to lighting tools and lines.
In the fly ash silo cleaning process, the number of people outside the silo should be twice the number of people in it. And professional staff should be sent to monitor outside the fly ash silo.
After the safety of base stacking and the ladder’s stability have been confirmed, you can enter the silo.
To enter the fly ash silo, the construction workers should wear labor protective equipment first, including anti-dust masks, goggles, safety shoes, and safety helmets.
When entering the fly ash silo, the workers have to fasten two safety ropes, one fixed in the library outside the dust collection device support, the other fixed on the ladder.
When the cleaning starts, the feed rate of the mill should be based on the flow; if the flow is too small, put ash in the upper part of the rotor balance pipe, and put down the fly ash mixed with the mixed material to do the mixture.
The iron bars and compressed air are used to poke the fly ash to the bottom of the pool, and then blow out the compressed air at the top of the silo; after the compressed air is blown out, the long stick is used to stick the fly ash, and last, use shovel and pick to put it into the silo. Please notice: people should beware of the falling material and keep distance from them at the beginning.
If you need high-altitude operation in the fly ash warehouse, you should strictly abide by the relevant provisions of high-altitude operations.
It is prohibited to use explosives to clean up the fly ash silo.
When the process of coal ash silo cleaning is finished after the completion of a thorough clean-up, the cleaning work can be over.

How to choose fruit processor machine?

• First of all, you need to determine your own product.
• Secondly, we must consider the cost performance when buying a fruit juice processor machine. At present, the quality of fruit juice processor machine produced in China has been greatly improved. The proportion of export is very large. The price is also good.
• Thirdly, you can visit the field, note the major aspects, and pay more attention to small details. Details often determine the quality of the whole machine, and try to bring the sample to the test machine as far as possible.
• Fourthly, you‘d better choose famous brand fruit processor machine enterprises, the quality is guaranteed. Choose a fruit juice processor machine with mature technology and stable quality, making production faster and more stable, low energy consumption, low manual and low reject rate.
•  Fifthly, choosing fruit processor machines with simple operation and maintenance, complete fittings, and automatic continuous feeding. This can improve production efficiency and reduce labor costs, and is suitable for long-term development of enterprises. It is also best to choose the equipment of fruit juice production line which is reliable. Such as TICO.
• Sixthly, it is after service. Timely after-sales service is especially important for fruit juice and food processing enterprises, such as milk enterprises. Only a very short production period, if the fruit juice production line problems in production can not be solved immediately, the loss can be imagined.

About KEMC

Who we are

We are one of the leading manufacturer and supplier of flour mill and storage silo. KEMC was established in 1992, Henan Kingman M & E Complete Plant Co., Ltd (KMEC) is a specialized flour mill equipment manufacturer and supplier in China. In the year of 2014, KEMC joined ABC Machinery (Anyang Best Complete Machinery Engineering Co., Ltd), and now it is branch of ABC machinery that dedicate in grain processing. KEMC has accumulated about 30 years experience and customers. Our products have been exported to all over the world and received unanimous praise.

What we do

We manufacture and expert flour milling equipment of single machines and flour production line, also storage silos for grain and flour. We provide all kinds of equipment for grain flour and semolina milling machine, raw materials are at a wide range, they can deal with wheat, maize, rice, cassava, sorghum, bean and other grains.We also provide evaluation and design according to our customers’ needs. Turn-key flour milling plant is our features and pursuits. small flour mill project.

 

Why choose us

We have accumulated over 30 years experience in the field of flour milling equipment, and our customers are all over the world.

• Technical supporting

We have a advanced work team keeps pursuing exquisite product. According to our customers’ feed back and endless experience, with constant pursuit of technological and quality improvement, our flour mill equipment is becoming more productive and we had successfully solved the problem of flour mill machine operation quickly.

• Experienced management

Our flour milling equipment has sold to South America, Africa, Europe, Asia and so on. We insist on “Allow our customers to eat clean and safety flour”, not in the past but also in the future. Over 150 successful production line has been built over seas, and this doesn’t include single machines. We have employees with 10 more yeas experience, they can deal with all kinds of difficulties and problems.

• Quality of product and service

Our equipment meet the world standard in quality. We are ISO 9001-2008 certified and CE qualified. Quality is the basis for survival, word of mouth is the way success.
We provide thought pre-sale, in sale and after-sale service. 24h online consulting service, customer field trip, evaluation and design of flour mill plant, experienced staff to guide and help with the flour mill plant installation.

Cement steel silo

Introduction of cement storage silo

Cement steel silo is applicable to cement producing factories that used to store finished cement. We can also call it cement bin, cement tank or cement storage silo. Cement silos are on site storage containers that are mainly used for storage and distribute of all kinds of cement mixture. It is an essential part of cement producing industry.

Flyer is a professional steel storage silo manufacturer that produce high quality cement storage silos and other kinds of silos. We can provide service from design, install and maintenance to according to our customer’s requirement.

Features of Flyer cement silo

• Using superior materials. Flyer has a long term cooperation with Han-Steel. Han-Steel is the world's top metallurgical company and is the main steel supplier to the Beijing Bird's Nest. High intense hot rolled double galvanized coil are used in our silos. The material has the advantage of  anticorrosion, air proof and good looking.

• Short construction period. Compared to other kind of silo. Lipp cement silo has the advantage of short construction period. With the same tons, for example, a cement silo with a capacity of 1000 tons can be constructed completely within 5-7 days. With our professional equipment, the shaping speed can reach 3-5m per minutes, which is very fast.

• Saving resources. The silo is very light and there doesn’t need too much space between two cement silos. The narrowest space can be 500mm. Both cement silos can work efficiently.

• Wildly range of diameters. We have a table of different diameter for your choice, flexible choices on dimensions are provided in a range of diameters from 3m to 28m, and a height of 35m in theory to meet various demands.

• Advanced technology. Lipp silo double seam-system is an advanced technology in the silo industry. Flyer Steel Silos are extensively applied in NSP cement production line as well as its corollary grinding station, and obtain a large market share. The equipment that Flyer uses are advanced than other steel silo manufacturer.

• Highly praise. Flyer steel storage have a good reputation among customers. We have built over 4000 steel silos in China cement industry. There are also some NSP cement production lines been built for large cement group like Tianshan Group, Qilianshan Group, Tongda Group, Washi Group and etc.

Why choose us

Flyer is a high technology silo construction company with a powerful brand and strong technical strength in China. We specializing in the construction of different types of steel storage silo. We have professional construction team and skillful workers who have more than 20 years’ experience in building steel storage silo. Our business scope can range from sea port grain transit center, oil processing center to fly ash storage and so on. We have earned good reputation among our customers, they speak highly of the quality of our silo. We are expecting to help you solve any problems of steel silo.

Introduction of fruit bubble washer machine

The fruit bubble washer machine is also a surf washing machine, which is one type of fruit and vegetable washing machine. TICO fruit bubble washer machine consists of water tank, blower, upender, blower, roller, spray water tube, hopper, etc.. The production capacity of TICO fruit bubble washer machine is 5-20 tons per hour.

About Flyer Lipp silo

About Flyer Lipp silo

Lipp steel silo is also called Spiral steel silo. As a storage tool, the main role of the steel silo is to storage grain, fly ash, slag powder, cement, chemical and so on.
Lipp steel silo double seam technology is a patented technology of the German technical engineer called Xavef Lipp. It applies the principle of metal plastic working hardening and thin shell structure. Use special technology and equipment to apply 2 to 4 mm thick galvanized steel (or stainless steel). According to the “spiral, double-seam and cleanching" process to create a Lipp steel storage silo with a volume of 100 to 5000 m3.
Lipp steel silo, also known as spiral steel silo, as the name implies, the whole silo body is spiraled and concatenated by using professional equipment. The Lipp technical silo has a short construction period, a relatively low cost, and a good quality. It occupies a small area, has no scaffolding on the floor to install the silo top, and is easy to construct. In recent years, due to the superior performance and other advantages of Lipp silo, the steel silos have quickly occupied the silo market. Steel silos now are wildly used in grain storage and other industrial powder storage.
 https://youtu.be/EyN7qZP4_ug

Why do you build your own mango juice plant?

As the manufacturing technology progresses and demands for mango juice increase, the processing of mango juice has become a market heat. A mango juice production line includes the following steps: washing, sorting, peeling, destoning, pulping, filtration, degassing, homogenization, concentration, sterilization and packaging. Different mango processing machineries are required in each step.

Why grain silos need ventilation and fumigation?

The purpose of ventilation and fumigation of grain silo

The purpose of ventilation and fumigation is to prevent the stored grains away from the damage of pests, rats or birds. Because they may bring mildew which may case imbalance inside the grain silo. Therefore, to ensure the safety of the grain and achieve better pest killing effect and higher benefits. A good design can guarantee the safety management of grain storage.
It is the most basic condition and important means to ensure the safety of grain are through ventilation and fumigation. Because the steel silo has the characteristic of well sealed, the water content in and temperature inside the grain steel silo has a certain effect on the grain storage.
It is also not easy to dissipate heat and humidity, with big resistance of ventilation airflow, etc. At the same time, because large storage capacity and great input & output conveying capacity of the silo, it may cause dust explosion easily.

Ventilation can be divided into two modes: natural ventilation and mechanical ventilation.

Ventilation system is a necessary supporting equipment in each grain steel silo, the function of ventilation system is to exchange the air inside and outside the silo, to keep the balance of temperature and moisture content of grains and ensure the stability environment inside the grain silo to prevent mildew. The purpose of ventilation system is to create a low temperature of the grain storage environment, improve the grain storage ability, to prevent the transfer of cool and moisture content, expel bad smell from grain and disperse the air after fumigation. This can prevent pest occurrence and spread, also take precautions against dust and explosion.
There is an axial-flow fan on the top of the silo to expel hot and humid air. This can not only not only speeds up directional flow of air in silo, but also prevents condensation phenomenon aroused by temperature difference between inside and outside of the silo.
The axial-flow fan can also adjust the top space temperature and dissipate hot and humid in the upper space and the surface of the silo to prevent grain on the upper layer and the surface from affection by high temperature at the same time.
Normally, the ventilation system is composed with three parts: air blower, air channel and galvanized air deflector. The soft ripe is used to connect air blower and air channel to reduce noise. There are also two kinds of deflector: earth cage style and tablet embedded style. The air channel can be installed both outside and inside.

Fumigation type of Grain Steel Silo

The circulation fumigation system can strictly meet the requirement of China GB/T17913-1999 standard, and can reach the ideal effect of pest killing, grain fumigating and so on. The whole system is designed based on the theory of grain storage, the theory of aerodynamic circulation and the theory of chemical control and the application of micro computer control technology. 

The development of grain steel silo in China.

Grain steel silo has experienced four stages in China after it is being applied in China.

The trail period of steel silo application start from 1979 and end at 1981. At that time, small steel silos are mainly used as temporary storage silo and transit silo.

The second period is the period of applied technology(1982-1984), the new technology of fabricated steel silo was introduced from the United State, which are mainly used as as raw material processing silo and transit silo in port.
Upgrade period (1983-early 1990s), during this time, a variety of steel silo were introduced to China, on the basis of other silo construction technology, we absorb their advantages and developed our unique technology. steel silo has gotten significant innovation and development.
Development period (1995- ): During this period, construction and application of steel silo has made great development in China, mass production and installation of steel silo have been in full swing, the strength, safety and performance of steel silo have greatly improved，so a large number of silo products have exported abroad, reflecting international level in construction technology of steel silo currently. In China, after only 20 years of practice, grain steel silo is now widely used in each link of storage and transportation.

What are the functions and uses of L-leucine (CAS 61-90-5)?

L- leucine can promote insulin secretion and reduce blood sugar. Promoting sleep, reducing sensitivity to pain, alleviating migraine, alleviating anxiety and tension, alleviating the symptoms of chemical reactions in the body caused by alcohol and helping to control alcoholism. It can help treat dizziness and promote healing of skin wounds and bones. Therefore, doctors usually advise patients to take leucine supplements after surgery. L-leucine is often used to prepare amino acid infusion and comprehensive amino acid preparation for treatment or health care. It can also be used as an additive in food, cosmetics and feed. Used for plant growth accelerators.

Why grain silos need ventilation and fumigation?

The purpose of ventilation and fumigation of grain silo

The purpose of ventilation and fumigation is to prevent the stored grains away from the damage of pests, rats or birds. Because they may bring mildew which may case imbalance inside the grain silo. Therefore, to ensure the safety of the grain and achieve better pest killing effect and higher benefits. A good design can guarantee the safety management of grain storage.
It is the most basic condition and important means to ensure the safety of grain are through ventilation and fumigation. Because the steel silo has the characteristic of well sealed, the water content in and temperature inside the grain steel silo has a certain effect on the grain storage.
It is also not easy to dissipate heat and humidity, with big resistance of ventilation airflow, etc. At the same time, because large storage capacity and great input & output conveying capacity of the silo, it may cause dust explosion easily.

Ventilation can be divided into two modes: natural ventilation and mechanical ventilation.

Ventilation system is a necessary supporting equipment in each grain steel silo, the function of ventilation system is to exchange the air inside and outside the silo, to keep the balance of temperature and moisture content of grains and ensure the stability environment inside the grain silo to prevent mildew. The purpose of ventilation system is to create a low temperature of the grain storage environment, improve the grain storage ability, to prevent the transfer of cool and moisture content, expel bad smell from grain and disperse the air after fumigation. This can prevent pest occurrence and spread, also take precautions against dust and explosion.
There is an axial-flow fan on the top of the silo to expel hot and humid air. This can not only not only speeds up directional flow of air in silo, but also prevents condensation phenomenon aroused by temperature difference between inside and outside of the silo.
The axial-flow fan can also adjust the top space temperature and dissipate hot and humid in the upper space and the surface of the silo to prevent grain on the upper layer and the surface from affection by high temperature at the same time.
Normally, the ventilation system is composed with three parts: air blower, air channel and galvanized air deflector. The soft ripe is used to connect air blower and air channel to reduce noise. There are also two kinds of deflector: earth cage style and tablet embedded style. The air channel can be installed both outside and inside.

Fumigation type of Grain Steel Silo

The circulation fumigation system can strictly meet the requirement of China GB/T17913-1999 standard, and can reach the ideal effect of pest killing, grain fumigating and so on. The whole system is designed based on the theory of grain storage, the theory of aerodynamic circulation and the theory of chemical control and the application of micro computer control technology. 

The development of grain steel silo in China.

Grain steel silo has experienced four stages in China after it is being applied in China.

The trail period of steel silo application start from 1979 and end at 1981. At that time, small steel silos are mainly used as temporary storage silo and transit silo.

The second period is the period of applied technology(1982-1984), the new technology of fabricated steel silo was introduced from the United State, which are mainly used as as raw material processing silo and transit silo in port.
Upgrade period (1983-early 1990s), during this time, a variety of steel silo were introduced to China, on the basis of other silo construction technology, we absorb their advantages and developed our unique technology. steel silo has gotten significant innovation and development.
Development period (1995- ): During this period, construction and application of steel silo has made great development in China, mass production and installation of steel silo have been in full swing, the strength, safety and performance of steel silo have greatly improved，so a large number of silo products have exported abroad, reflecting international level in construction technology of steel silo currently. In China, after only 20 years of practice, grain steel silo is now widely used in each link of storage and transportation.

How to use a fruit juice beverage equipment?

The usage time of fruit juice beverage equipment depends entirely on the time of use and after use. Some of the packages that are easily damaged require that beverage packaging machines package products in an absolutely vacuumed environment, otherwise the damage to the products is immeasurable.

In the process of production, the most commonly used equipment for producing beverage is packaging machinery, and the price is high. If the failures often happen, they will cause loss to the production enterprise. So, it is very important that the daily maintenance of the fruit juice beverage machine and equipment.

For more information, please contact us. We will serve you wholeheartedly.

http://www.ticomachine.com

Comparsion between concrete storage silo and lipp steel silo

Comparsion between steel silo and concrete silo

A lot of customers always have trouble in make a decison between conceret silo and steel silo. Today, we are going to make a comparsion between conceret silo and steel silo to provide you a better understanding.

Technical performance comparison between Lipp Silo and Concrete Silo are shown in the table below.

No.	Item	Lipp Silo	Concrete Silo
1	Air Tightness	Good air tightness, can store liquid	Good air tightness
2	Service Life	More than 20Years	More than 50 Years
3	Construction Method	Imported equipment, mechanical operation	Sliding mode construction
4	Maintenance Work	Regular maintenance, small amount of maintenance	No need to maintain
5	Appearance	Aesthetic	Commonly
6	Meteorological requirement	Construction is not affected by the weather	Construction affected by the weather
7	Environmental requirements for construction	Less	More

Advantages of Flyer steel silo

• First, good overall performance and long service life. In the process of construction, the steel silo is completely constructed by special and advanced equipment. During the rolling process, the outer wall of the silo is bitten into a spiral rib that is 5 times the thickness of the material and 30 mm to 40 mm in width, which greatly enhances the load on the silo body. The ability to make the steel silo's overall strength, stability, and shock resistance better than other silos. In addition, according to the requirement of anti-corrosion and grinding strength of storage materials, the steel silo body material department selects the excellent plate ratio so that its normal service life can reach 30-40 years. Far more than the life of other silos.
• Second, good air tightness and wild application. Since the steel silo adopts special equipment for bending and construction, it can ensure the quality of any part of the silo body in the process, so its sealing is particularly good, and it can store cement, fly ash, slag ultrafine powder and other powders. Steel storage silos are widely used in the building materials industry. Such as cement plants, power plants, grinding stations.
• Third, short construction period and low cost. Spiral folded steel silo is on site construction. The construction and bending line speeds of Lipp construction equipment can reach 5m/min. Scaffolding and other auxiliary facilities are not required, so the construction period is extremely short. Spiral folded steel silos are made entirely of sheet steel and weigh only as much as the steel bars of the same capacity reinforced concrete silo, which greatly reduces the cost. In addition, because it can bend and shape the two different materials inside and outside the barrel by the double-layer bending method, the construction cost for storing corrosive materials in industries such as chemical and environmental protection can be greatly reduced.
• Fourth, small footprint and easy management. Unlike other steel silos, the spiral folded steel silo can be arbitrarily selected in a wide range of heights and diameters. The distance between the two silos is as small as 500 mm, making full use of space and reducing the floor space. The high degree of automation of the spiral steel silo is accompanied by equipment such as temperature measurement and material level, which is very convenient for users to manage.
• Fifth, high strength. The continuous spiral undercut of the steel silo is five times the thickness of the base metal, which greatly enhances the anti-loading capacity of the steel silo.

Processing flow of concentrated apple juice

Processing flow of  concentrated apple juice

1. Choosing raw materials.
2. Sorting apples.
3. Washing apples.
4. Crushing.
5. Squeezing.
6. Clarifying.
7. Sterilizing.
8. Concentrating.
9. Filling.
10. Finished products - concentrated apple juice.

Introduction of lipp steel silo

Steel silos are storage tools that are welded, riveted, or combined with steel plate. Steel silos are mainly used to store cement, fly ash, chemical powder, slag, grain, industrial powder and other granular material. According to their different construction methods, stain steel silos are divided into welded steel silos, assembled steel silo and lipp spiral folded silo.
Flyer is a spiral steel silo manufacturer in steel silo industry, and we can provide our customer lipp silo service from design to silo on site construction.
In this passage, we will introduce you construction process and advantages of spiral steel silo.

Material of lipp steel storage silo

To ensure the long service life and high quality of lipp steel silo, Flyer adopts high intense galvanized steel as silo construction material.
The silo body is composed by galvanized steel plate, the galvanized steel plates are offered by Han Steel Group which is one of the largest steel material manufacturers and suppliers in China. The plate has the characteristic of anti corrosion, high strength, good looking, low cost and so on.

Our galvanized steel plate takes the electrostatic painting technology, the galvanized layer is much more joint with the steel plate, and a more important way, the layer can prevent the steel plate away corrosion. The zinc coat is thick and compact, and the amount of zinc can reach 600g/m2, the more the zinc each squire meters contains, the anti corrosion ability will be better.
Different silos adopts different thickness of steel plate.
For different diameters of steel silos, designer will choose the proper thickness of steel plate. The thickness of steel plate ranges from 2mm to 6mm.

Equipment of building lipp steel storage silo

• Steel roller decoiling machine

This machine is used to decoil the galvanized steel plate coils, this is the first step of silo building, so that the steel plate can access to the bending machine.

• Steel plate bending machine

This machine can bend the steel plate with certain radian required by the diameter of the target storage silo.

• Silo forming machine

The silo forming machine machine is the most important equipment in silo building, steel plate after going through this machine will be folded together and the body of silo is formed.

• Silo supporting bears

Supporting bears is help to support the silo body, ensure the silo body can keep rising till the prospect height.

Double seam system

Double seam system is a unique feature of lipp steel silo. In the construction of silo installation process, the edge of galvanized steel plate are folded twice by our silo bending and forming machine. In this way, even the most aggressive material inside the silo can not find any leak to attack, the anti corrosion ability is beyond comparable.

The silo’s maximum safety can be achieved by using the Double-Seam system. The unique structure of the Double-Seam not only guarantees the storage tank’s leak-tightness, but also makes sure the silo can possess great stability, even the largest silos can resist huge horizontal pressure.

Advantages of lipp steel storage silo

1. Good overall performance, long service life. The anti corrosion galvanized steel plate and our professional can guarantee the quality and service life of these steel silos.
2. Well air tightness performance, wild application. The silo is well sealed with our any leakage, the silo bites together with out gaps, so for grain storage, they can meet the requirement of insecticide and fumigation.
3. Short construction period and low investment. Some of the parts can be prepared ready in the factory, as for on site installation, it doesn’t takes a lot of time and labor.
4. Covers a small area, easy to manage. The space between two silos can be narrowed to 500mm.